How VSB and the BEGULA Group Improved Durability, Sanitation, and Efficiency with Saeplast PE 660
Visceras Selectos del Bajío (VSB) is a cornerstone of the BEGULA Group, a premier consortium delivering high-quality pork products across Mexico. Operating out of the state-of-the-art CICABA plant in Pénjamo, Guanajuato, VSB manages the critical collection and distribution of pork viscera—a vital raw material for the global pet food manufacturing industry.
This specific type of industrial operation places extreme demands on material-handling equipment. To maintain a seamless supply chain, VSB requires containers that can endure heavy loads, constant forklift movement, and the most stringent sanitation protocols.
The Challenge: The Failure of Single-Wall Containers
Before partnering with Sæplast, VSB relied on standard single-wall, injection-molded plastic containers. While these are common in many warehouses, they consistently failed under the "real-world" pressures of pork processing.
On average, these containers were lasting only three months. The frequent cracks and structural failures led to:
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Constant replacement costs.
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Operational disruptions and downtime.
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Potential sanitation risks from damaged plastic.
“We were replacing containers far too often. Cracks and failures became part of the routine, and that’s not sustainable in a high-volume operation,” the VSB team explained.
The Solution: Implementing the Saeplast PE 660
Recognizing the need for a more robust solution, Saeplast’s Juan Carlos Calderon worked closely with VSB to implement the Saeplast PE 660. This high-performance polyethylene container is specifically engineered for heavy industrial and food-processing environments.
Unlike the fragile single-wall bins used previously, the Saeplast PE 660 features a double-walled, foam-filled design. This provides the structural integrity needed to support demanding workflows without the risk of shattering or leaking.
Immediate Impact and Lasting Value
The transition to the Saeplast PE 660 yielded immediate results for the CICABA facility. The most significant improvement was the sheer longevity of the product. By extending the container lifespan, VSB was able to eliminate the "revolving door" of equipment replacement.
The benefits included:
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Fewer Replacements: Moving from a 3-month lifespan to years of reliable service.
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Operational Efficiency: Eliminating the time spent sorting and disposing of broken bins.
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Enhanced Safety: Reducing the risk of spills or injuries caused by collapsing containers.
Sanitation and Compliance: A Critical Advantage
In the pork processing sector, sanitation is non-negotiable. The Saeplast PE 660 is designed with smooth surfaces and a one-piece construction, making it significantly easier to wash and sanitize compared to standard bins.
“Cleaning is easier, and the containers hold up through repeated washing. That reliability is critical for meeting our customers’ standards,” noted the VSB team. This ensures that VSB remains in full compliance with the strict safety standards required by their pet food manufacturing partners.
Supporting Sustainability Initiatives
By choosing a durable material handling solution, the BEGULA Group has also bolstered its commitment to the environment. Reducing the frequency of container replacement directly lowers the amount of plastic waste sent to landfills.
As the VSB team shared with Juan Carlos Calderon: “Using containers that last longer helps reduce waste and aligns better with our customers’ expectations around sustainability.”
What is Pork Viscera?
For those outside the industry, pork viscera refers to the internal organs and entrails of a pig, often called offal. This includes the liver, heart, kidneys, and lungs. While often overlooked, these materials are highly valued globally for their nutritional density in animal feed, requiring specialized handling to ensure they remain fresh and safe during transport.
Are you ready to stop replacing your containers every few months? Contact a Sæplast expert today to find the right high-performance solution for your facility.
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